Root Cause Analysis
DMAIC investigation of recurring defects. Fishbone, 5-Why, process mapping. Formal RCA report with corrective actions the supplier can implement.
Supplier Development
QA system setup, defect taxonomy development, and inspector training for suppliers entering new categories or scaling production. Vietnamese-language support available.
Lean Manufacturing
Value stream mapping, 5S, OEE assessment. Waste identification and process optimisation delivered on the factory floor in Vietnamese.
CAPA Management
Corrective and Preventive Action programmes in 8D format, tracked against inspection data. Closure verified by follow-up inspection.
Process Capability Analysis
Cpk and control chart analysis to identify processes operating outside acceptable limits before defects reach inspection.
CBP Compliance
Country of origin verification and supply chain documentation for US Customs compliance. Relevant for brands shifting production from China to Vietnam.